Advanced Solutions for Measurement & Control

// Custom Position Sensor

Rod Position Sensor

Non-contact inductive position sensor capable of monitoring up to 8mm of linear movement.

Rod Position Sensor
Introduction

The Rod Position Sensor was originally custom-developed to monitor the height and movement of a series of moveable aero struts on a Formula 1 car.

A cylindrical tinned steel target, referred to as the 'activator', is mounted to each aero strut, directly in-line with the sensor's blind sensing cavity. As the aero parts move, the activator enters the sensing cavity allowing the sensor to produce an output relative to absolute position.

The rod position sensor is ideal for other applications in which a very small amount of linear movement needs to be monitored. The sensor has a low height profile and no internal moving parts, with no physical contact between the sensor and the moving target 'activator'. The total measurement range of this sensor is 8mm, which is fully configurable via the supplied configuration software.

This sensor is available for purchase in its current form in low quantities, however volume manufacture is possible for OEM applications. Please contact us for more informtion.

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The 'activator', shown in red, is mounted to the tip of the rod and moves within the blind sensing cavity as the rod changes position.

// Custom Position Sensor

Rod Position Sensor
  • Size: 63.0mm x 34.5mm x 14.0mm (2.48" x 1.36" x 0.55")
  • Weight: 80 grams (2.8 ounces) inc. cable
  • Range: 0 to 8mm
  • Protection: IP67
Rod Position Sensor drawing
Electrical
Supply Voltage +4.8 VDC to +32 VDC
Over Voltage Protection >33 VDC
Supply Current <10mA with comms
Reverse Polarity Protection up to -32 VDC
Resolution 10 bit over configured range
Sample Rate 1KHz
Analogue Output
Measurement Range Linear: ±4mm (configurable)
Voltage Output Range 0-4.2V
Range Accuracy ±0.1mm or equivalent
PWM Output
Measurement Range Linear: ±4mm (configurable)
Frequency 250Hz or 1KHz
Serial Output
Data Type RS232/RS485 (optional) 19.2K 8N
Mechanical
Size 63.0mm x 34.5mm x 14.0mm (2.48" x 1.36" x 0.55")
Mounting 2 x Ø6mm holes on a 50mm pitch
Weight 80 grams (2.8 ounces) inc. cable
Activator Materials EN3B Mild Steel or Equivalent
Copper
Tinned Steel
Contact Gill for other options
Materials Compatibility Water, engine oil, engine coolant, diesel fuel, gasoline, salt spray, degreaser, degreaser tsp, ammonia and dust. All common automotive liquids and materials
Environmental
Protection Class IP67
Operating Temperature Standard: -40ºC to +125ºC
Dither Life N/A - Non-Contact