Advanced Solutions for Measurement & Control

// Non-Contact Displacement Transducer

DualCavity™

Dual Cavity is a non-contact displacement transducer capable of monitoring linear and angular movement, with the range determined by the shape of the moving 'activator'

Displacement Transducer
Introduction

Dual Cavity is a unique non-contact displacement transducer that uses induction technology to detect the presence of a metallic object (‘activator’) within each of the transducer’s two open sensing holes. This unique arrangement allows for a wide range of linear or angular motion to be monitored and various output characteristics to be generated simply by changing the shape of the activator.

The Dual Cavity displacement transducer’s analogue output varies symmetrically about 2.5 Volts - the output level with no activator present. This 2.5V is termed the "output reference voltage" and the nature and extent of variation from this reference level depends on the design and material of the activator. As standard this displacement transducer suits a total movement of 30 to 50mm travel at the sensing holes to get full-scale output with a good linear response.

The two sensing holes have opposite effects. Introducing an activator into the positive hole sends the level up from 2.5V, and into the negative hole down from 2.5V. This arrangement is extremely flexible, allowing a range of response characteristics to suit many applications. Good linearity can be obtained where required, and various types of non-linear behaviour can also be generated. For linear behaviour the activator arms are typically tapered and symmetrical.

With normal tolerances the unit-to-unit repeatability is highly consistent. Typically this displacement transducer and activator arrangement provides much better long-term reliability and repeatability than a conventional linkage mechanism that is hostage to tolerance build-up, backlash, wear and damage.

The Dual Cavity displacement transducer is also available as a dual-output device. In this format each of the sensing holes produces a separate analogue output. This is particularly suitable for customers looking to monitor two individual movements with one transducer, for example monitoring brake and accelerator pedals with a separate metallic activator mounted to each.

Features & Benefits
  • Suited to linear and angular measurement – output characteristics determined by activator shape and materials
  • Environmentally protected to IP67 – Suitable for full submersion
  • Perfect for dusty, high vibration, high temperature and moist environments
  • Low cost – well suited to high volume OEM applications
  • No contact with moving part(s) – excellent reliability
Custom Displacement Transducer

We have the ability to produce custom variants of the Dual Cavity displacement transducer for applications where the current electrical or mechanical specifications are not suitable. We are often able to combine the standard electronic platform with a new custom housing specific to the application which helps to keep development costs to a minimum.

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The displacement transducer monitors the tapered 'prongs' of the activator as they enter each of the two open sensing holes.

// Displacement Transducer

DualCavity
  • Size: 19.0mm x 25.5mm x 64.0mm (0.75" x 1.00" x 2.52")
  • Weight: 33.4 grams (1.18 ounces)
  • Range: Determined by Activator Shape & Materials
  • Protection: IP67
Product Datasheet
Change View
Cable Type:
Displacement transducer dimensions
Electrical
Supply Voltage +6VDC to +30VDC
Over Voltage Protection >31 VDC
Supply Current <10mA
Reverse Polarity Protection to -30VDC
Resolution 10 bit
Sample Rate 1KHz
Wiring Options Top exit flying lead
Rear exit flying lead
Integral AMP Connector
Analogue Output
Measurement Range Linear: Range governed by activator shape
Rotary: ±45º
Voltage Output Range 0-4.2V
Range Accuracy ±3% over full temperature range
Mechanical
Size 19mm x 25.5mm x 64mm (D x W x L)
Mounting 2 x Ø4mm holes on a 30mm pitch
Weight 33.4 grams (1.18 ounces) excl. cable
Recommended Activator Materials EN3B Mild Steel or Equivalent
Copper
Tinned Steel
Contact Gill for other options
Product Datasheet
Environmental
Protection Class IP67
Operating Temperature -40ºC to +85ºC
Storage Temperature -40ºC to +85ºC
Dither Life N/A - Non-Contact
Part Numbers
Single Output Sensor Options
Integrated AMP Connector 1356-10-021
Top Exit Flying Lead (0.5m) 1356-10-022
Rear Exit Flying Lead (0.5m) 1356-10-023
Single Output (5V Ratiometric) Sensor Options
Integrated Connector 1356-10-051
Top Exit Flying Lead (0.5m) 1356-10-052
Rear Exit Flying Lead (0.5m) 1356-10-053
Dual Output Sensor Options
Top Exit Flying Lead (0.2m) with connector 1356-10-062
Accessories
0.5m Wiring Loom with AMP connector (suitable for integrated connector sensors) 1356-10-025
// Examples of applications for the Dual Cavity Sensor Typical Applications

The DualCavity displacement transducer is suitable for monitoring linear and rotary displacement in most harsh environment applications. Some application ideas are shown below, both for the standard transducer and a customised variant of the technology.

  • Pedal Position Monitoring Pedal Position Monitoring

    This pedal has an angular measurement range of approximately ±35°. In this installation only the top and bottom 15° (pedal limits) are monitored, which is governed by the shape of the activator mounted to the rotating axis of the pedal.

    View Animation
  • Throttle Valve Monitoring Throttle Valve Monitoring

    This custom variant of the Dual Cavity displacement transducer is mounted to the exterior of a motorcycle throttle body, monitoring the rotating activator which is hard-mounted to the rotating valve inside the throttle body. The total rotation is approximately 90°.

    View Animation